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Powermax85 SYNC plasma cutter
The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.
System information
Applications
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Unsupported applications
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Try Powermax45 XP
Benefits
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 25 mm (1″) | 500 mm/min (20 ipm) |
| 32 mm (1-1/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2″) | 125 mm/min (5 ipm) |
| Pierce* | 20 mm (3/4″) |
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Gouge profile |
|---|---|---|
| Typical gouge | 8,2 kg (18.2 lbs.) per hour | 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W) |
General specifications
|
Input voltages |
CSA
CE
|
|---|---|
|
Kilowatt output |
12.2 kW |
|
Input current |
CSA
CE
|
|
Output current |
25–85 A |
|
Rated output voltage |
143 VDC |
|
Duty cycle @ 104° F |
CSA
CE
|
|
Open circuit voltage (OCV) |
CSA: 305 VDC CE: 270 VDC |
|
Dimensions with handles |
483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
|
Weight w/7.6 m (25′) torch |
CSA: 32 kg (67 lbs.) CE: 23.5 kg (52 lbs.) |
|
Gas supply |
Clean, dry, oil-free air or nitrogen |
|
Optimum inlet gas pressure |
7.6–8.3 bar (110–120 psi) |
|
Minimum inlet gas pressure |
5.2 bar (75 psi) |
|
Recommended inlet gas flow rate |
Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
20 kW for full 85 A output |
|
Electrical efficiency |
91.9% |
|
Certifications |
|
|
Warranty |
Power supplies have a 3-year warranty and torches a 1-year warranty |
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Standard configurations
|
CE/CCC |
75° hand torch |
75° and 15° hand torch |
180° full-length machine torch |
180° full-length machine torch and 75° hand torch |
|||||
|---|---|---|---|---|---|---|---|---|---|
|
Torch lead length |
7,6 m (25′) |
15,2 m (50′) |
7,6 m (25′) |
7,6 m (25′) |
10,7 m (35′) |
15,2 m (50′) |
10,7 m/7,6 m (35'/25') |
||
|
Powermax85 SYNC power supplies |
|
|
Without remote pendant |
With remote pendant |
Without remote pendant |
Without remote pendant |
With remote pendant |
Without remote pendant |
With remote pendant |
|
Standard power supply |
087196 |
087197 |
087200 |
|
|
|
|
|
|
|
Power supply with CPC port and voltage divider |
087198 |
087199 |
|
087201 |
087202 |
|
087203 |
087204 |
|
|
Power supply with CPC port, voltage divider and serial port |
|
|
|
|
087205 |
087220 |
|
087206 |
|
|
CSA |
75° hand torch |
75° and 15° hand torch |
180° full-length machine torch |
180° full-length machine torch and 75° hand torch |
|||||
|---|---|---|---|---|---|---|---|---|---|
|
Torch lead length |
7,6 m (25′) |
15,2 m (50′) |
7,6 m (25′) |
7,6 m (25′) |
10,7 m (35′) |
15,2 m (50′) |
10,7 m/7,6 m (35'/25') |
||
|
Powermax85 SYNC power supplies |
|
|
Without remote pendant |
With remote pendant |
Without remote pendant |
Without remote pendant |
With remote pendant |
Without remote pendant |
With remote pendant |
|
Standard power supply |
087183 |
087184 |
087187 |
|
|
|
|
|
|
|
Power supply with CPC port and voltage divider |
087185 |
087186 |
|
087207 |
087189 |
|
087208 |
087190 |
087191 |
|
Power supply with CPC port, voltage divider and serial port |
|
|
|
|
087192 |
087218* |
|
087219* |
|
* Ring terminated worklead
Custom configurations
Select power supply, torch, work cable, cartridges, and other components
Power supply options
|
|
Standard power supply |
Power supply with CPC port and voltage divider |
Power supply with CPC port, voltage divider and serial port |
|---|---|---|---|
| Powermax85 SYNC 400 V CE/CCC |
087210 |
087211 |
087212 |
|
Powermax85 SYNC 200-600 V CSA |
087213 |
087214 |
087215 |
Torch options
View the Torches and Consumables section below for torch and cartridge options.
Cable options
|
Control cables |
||||||
|---|---|---|---|---|---|---|
|
Cable length |
Remote pendant |
CNC, spade connector, divided voltage |
CNC, spade connector, no divided voltage |
CNC, D-sub connector, divided voltage |
RS-485 Serial comm, unterminated |
RS-485 Serial comm, D-sub |
|
7,6 m (25') |
128650 |
228350 |
023206 |
223048 |
223236 |
223239 |
|
15,2 m (50') |
128651 |
228351 |
023279 |
123896 |
223237 |
223240 |
|
22,8 m (75') |
128652 |
|
|
|
|
|
|
Work cables |
|||
|---|---|---|---|
|
Cable length |
Hand clamp |
C-style clamp |
Ring terminal |
|
7,6 m (25') |
223035 |
223203 |
223209 |
|
15,2 m (50') |
223034 |
223204 |
223210 |
|
22,8 m (75') |
223033 |
223205 |
223211 |
Resources
Manuals and documents
SmartSYNC torches
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
|
|
Hand torches |
Machine torches |
Robotic/Mini |
|||
|---|---|---|---|---|---|---|
|
|
75° |
15° |
180° |
180° |
90° |
45° |
|
4,5 m (15′) |
|
|
|
059733 |
|
|
|
7,6 m (25') |
059726 |
059723 |
059719 |
059734 |
059731 |
059729 |
|
10,7 m (35') |
|
|
059720 |
|
|
|
|
15,2 m (50') |
059727 |
059724 |
059721 |
059735 |
059732 |
059730 |
|
22,8 m (75') |
059728 |
059725 |
059722 |
|
059767 |
059766 |
|
|
Long torches |
|||
|---|---|---|---|---|
|
|
0,6 m (2′), 45° |
0,6 m (2′), 90° |
1,2 m (4′), 45° |
1,2 m (4′), 90° |
|
4,5 m (15′) |
|
|
|
|
|
7,6 m (25') |
|
528114 |
|
|
|
10,7 m (35') |
|
|
|
|
|
15,2 m (50') |
528116 |
528117 |
528118 |
528119 |
|
22,8 m (75') |
|
|||
Hypertherm cartridges
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Drag cutting and FineCut for hand torches
Mechanized and FineCut for machine torches
Max removal and max control gouging
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